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Learn from industry experts about the USP 797 guidelines for environmental testing and best practices in implementing the new guidelines.

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   USP 797

USP 797—Best Practices

By Laura A. Thoma, Professor of Pharmaceutical Sciences, University of Tennessee Health Science Center

From Bioscience World, Summer 2009

IN THE REVISED Chapter of USP 797 Pharmaceutical Compounding – Sterile Preparations, the requirement of the frequency of environmental monitoring has been greatly reduced.

The chapter states that active air viable monitoring is to be done at a minimum of every 6 months, as part
of the re-certification of facilities and equipment, after service of facilities and equipment and when problems
with end-products, staff technique or work practices are identified. Glove fingertip sampling shall be
done three times initially during evaluation of garbing and gloving competency with re-evaluation occurring
along with the annual or semi-annual media fills and surface sampling shall be performed periodically.

These stated frequencies are the very minimum required. More frequent sampling will give a better
picture of microbial bioburden and allow for earlier detection of a problem or loss of control in the facility.

The data generated from air viable monitoring should be reviewed on a regular basis and used to identify a loss of environmental control and to locate and correct the problem. Surface sampling is a good way to evaluate the state of your facility, the effectiveness of your cleaning and disinfection program and the work practices of employees.

It is necessary to develop a sampling plan based on the risk of the compounding activities being performed.
Choose sites in each ISO Class 5 environment and at nearby locations in the ISO Class 7 or 8 areas with the greatest risk of contamination. Agood sample plan must include the locations to be sampled, method
of collection, frequency of sampling, volume of air to be sampled, the time of day as related to activity and
the action level. Sampling must occur frequently enough to be useful and the data must be reviewed.

More information obtained about the bioburden in the facility leads to a
better understanding of the overall state of control.

   

Laura A. Thoma, Pharm.D.

Laura A. Thoma, Pharm.D., is Professor of Pharmaceutical Sciences and Director of the Parenteral Medications Laboratories, University of Tennessee Health Science Center.

Dr. Thoma is responsible for the University’s sterile product manufacturing
and training programs. She has over 15 years of experience in training
pharmaceutical and biotechnology industry personnel in all procedures and methods used in the aseptic preparation and quality control of sterile products. She is currently a member of the Parenteral Drug Association (PDA) Board of Directors, the PDA Strategic Planning Committee, and the Program Advisory Board. She is currently serving a 5 year term on the USP Sterile Product Compounding Committee.

   

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